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jeepfan.com Guide to a Jeeper's Garage
Hand Tools

Tap and Die - Threading Tools


NorthernTool.com tap and die set

Taps and dies are cutting tools used to create screw threads in solid substances including, but not limited to, metal, wood, and plastic. A tap is used to cut the female portion of the mating pair (e.g. a nut). A die is used to cut the male portion of the mating pair (e.g. a bolt). Other than pipes, it is more common to create the hole into which a bolt is screwed than to create the item that is screwed into a hole. Thus, taps are often more commonly available. The process of cutting the threads in a hole is called "tapping" the hole.
Tap

A tap cuts a thread on the inside surface of a hole, creating a female surface which functions like a nut. The three taps in the image illustrate the basic types commonly used by most machinists:

Bottoming Tap - Has a continuous cutting edge with no taper. This feature enables a bottoming tap to cut threads to the bottom of a blind hole. A bottoming tap is never used to cut threads in an unthreaded hole, as the cutting edges lack the taper required to successfully start into such a hole.

Plug Tap - Also known as an intermediate tap, has tapered cutting edges, which assist in aligning and starting the tap into an untapped hole. Plug taps are the most commonly used type of tap.

Taper Tap - Has a more pronounced taper to the cutting edges. This feature gives the taper tap a very gradual cutting action that is less aggressive than that of the plug tap. A taper tap is most often used when the material to be tapped is difficult to work (e.g., alloy steel) or the tap is of a very small diameter and thus prone to breakage.

See the Tap and Drill Bit Size Chart

Die

The die cuts a thread on a preformed cylindrical rod, which creates a male threaded piece which functions like a bolt.

A cylindrical blank, which is usually slightly less than the required diameter, is machined with a taper (chamfer) at the threaded end. This chamfer allows the die to ease onto the blank before it cuts a sufficient thread to pull itself along.  The adjusting screws allow the die to be compressed or expanded to accommodate slight variations in size, due to material, manufacture, or die sharpness. The two rightmost dies shown in the image have no adjusting screws. However the die holder can exert pressure and decrease the size if required.

Each tool is used independently, but are usually sold in paired sets of both types, one die and three taps. Some sets may provide a lesser number of taps.

Recommendation

A good quality standard sized tap and die set.

Popular Tap and Die Set Manufacturers and Resellers
Northern Logo
Craftsman
SnapOn
Matco
Husky

 

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This page uses some content from the English Wikipedia. The original content was at Taps and Dies. The list of authors can be seen in the page history

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Tap and Drill Bit Size Table

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